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90661 38787 sales@jdref.com Bengaluru

High Temperature Tublar Furnace

High Temperature Tublar Furnace

Our Tubular Furnaces are the definitive choice for high-purity, continuous, or batch-type controlled atmosphere thermal processing. Engineered to operate at temperatures ranging from 550°C to 1800°C, these rugged thermal systems are designed for applications requiring precise temperature uniformity, exceptional atmosphere integrity, and flexible cycle management. Unlike standard box systems, our tubular furnaces process materials inside sealed quartz or high-alumina ceramic work tubes—making them ideal for delicate specimens, strict gas-purging applications, and chemical vapor deposition processes. Whether you are performing standard materials testing or specialized high-temperature sintering, our systems deliver the reliability your production line demands.

Key Features & Technical Specifications

Standard Features

  • Heavy-Duty Construction: Built with a reinforced structural steel outer casing to ensure long-term durability and eliminate structural warping under continuous heat.
  • Advanced Multi-Zone Heating: Strategically positioned heating elements surrounding the process tube ensure balanced radiant heat and excellent radial and linear temperature uniformity across the uniform hot zone.
  • Precision Control Systems: Equipped with digital PID micro-processors, programmable multi-segment ramp/soak profiles, and high-visibility digital displays.
  • Comprehensive Insulation: Double-walled casing configuration paired with multi-layer high-grade insulation minimizes cold-face casing temperatures and maximizes energy efficiency.


Technical Specifications

Parameters

Standard Range Details

Custom Specifications

Temperature Range

550°C to 1400°C

Up to 1800°C

Tube Materials

Fused Quartz / High-Alumina Ceramic

Custom Diameters and Lengths up to 150mm+ OD

Heating Elements

Nichrome / Kanthal Alloys, SiC

Molybdenum Disilicide

Atmosphere Support

Ambient Air / Standard Purging

High-Vacuum & Multi-Gas Mixing (Ar, N2, O2,H2, CO)

Control Accuracy

+/- 5°C

High-precision specialized tuning & data logging

Mounting Orientation

Fixed Horizontal / Vertical

Split-Hinge / Tilting / Rotary configurations


Applications

Our tubular furnaces are highly adaptable and cater to critical thermal processing profiles across multiple sectors:

Advanced Materials & R&D Applications

  • Chemical Vapor Deposition (CVD): Graphene synthesis, carbon nanotube (CNT) growth, and semiconductor thin-film processing.
  • Crystal Growth & Zone Refining: Purification of crystalline materials and directional solidification.
  • Calcination & Powder Processing: De-binding, roasting, and multi-stage powder metallurgy catalysis.
  • Coating & Surface Modification: Plasma-assisted or thermal surface treatment of wires, fibers, and small substrates.

Atmosphere-Sensitive Processing

  • Controlled Atmosphere Sintering: Processing advanced ceramics and metal-matrix composites under ultra-pure conditions.
  • Oxidation & Reduction Testing: Evaluating material degradation or reducing oxide powders under precise H2 or forming gas flows.
  • Inert Gas Annealing: Stress-relieving precision components without surface decarburization or scale formation.

Specialized Engineering Applications

  • Thermocouple Calibration: High-precision calibration of temperature sensors using stable, linear hot zones.
  • Pyrolysis & Environmental Testing: Destructive thermal testing, biomass gasification, and core sample evaluation.
  • Laboratory & Pilot Plant Scale Testing: Small-batch simulation of continuous industrial thermal cycles.

Why Choose Us?

The answer is simple: We are the industry benchmark when it comes to custom-engineered industrial furnaces and exceptional thermal efficiency. Customer satisfaction is our absolute priority.

  • Continuous Innovation: Our equipment leverages state-of-the-art heating technology and structural engineering, giving you an edge in both process consistency and running costs.
  • Global Footprint, Trusted Quality: We have built an impressive global clientele that relies on our systems year after year for their most critical manufacturing workflows.
  • A Vehicle for Your Success: When you partner with us, you are not just purchasing a machine—you are securing a reliable, highly efficient asset backed by end-to-end technical support. No matter the scale or sector of your company, when you work with us, you can rest assured.


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